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Looking back at the 2004 season, I can attribute
much of the performance improvement in Pro Stock to
faster engine speeds. It’s difficult to believe that
500cid Pro Stock engines now routinely turn 10,000 rpm,
but the truth is plain to see on the data recorders and
on the time slips.
The
trend toward higher and higher engine speeds was also
evident in NASCAR stock car racing until the rulemakers
applied the brakes with new restrictions on rearend and
transmission gear ratios. Now the growing interest in
fast bracket racing, Top Sportsman, and Top Comp
eliminators is bringing this same high-rpm technology to
sportsman drag racers.
Why does turning an engine higher make a race car
run faster? This is my final column of the year, so
I’ll offer my ideas and hope that they give racers
something to think about over the winter break.
The simple explanation is that raising rpm
effectively increases an engine’s displacement. This
might seem nonsensical because the volume displaced by
the pistons doesn’t change, but consider the effects
of filling and emptying the cylinders faster in real
time. An internal combustion engine is an air pump, and
if we turn that pump faster, we can theoretically burn
more fuel in a given amount of time and consequently
produce more power. For example, an eight-cylinder
engine running at 6,000 rpm fires its cylinders 24,000
times in one minute (assuming perfect combustion).
Increase the engine’s speed to 8,000 rpm and it will
fire 32,000 times per minute, a 33 percent increase. The
volume of air and fuel that moves through the engine is
now equivalent to an engine with a much larger
displacement. There are also 8,000 additional power
pulses per minute transmitted to the crankshaft that can
be harnessed to turn the wheels and accelerate the car.
Raising engine speed is analogous to
supercharging or turbocharging a motor; the goal is to
increase the volume of air and fuel that moves through
the engine. The airflow is increased with a forced
induction system by pressurizing the intake system; in a
naturally aspirated engine, the airflow is increased by
raising rpm. If done correctly, both approaches will
increase power.
A higher revving engine also permits the use of a
numerically higher gear ratio to multiply the engine’s
torque all the way down the drag strip. Let’s say an
engine that produces 1,000 horsepower at 7,000 rpm is
paired with a 4.56:1 rearend gear ratio. If this engine
is then modified to produce 1,000 horsepower at 8,000
rpm, it can now pull a 4.88:1 or 5:14:1 rearend gear
without running out of rpm before reaching the finish
line. The numerically higher gear ratio gives the engine
a mechanical advantage by multiplying its torque by a
greater number to accelerate the car faster – in
effect, it has a longer lever to move the mass.
I
learned this lesson many years ago when I started drag
racing. I raced my little 302cid Camaro against 426
Hemis and 440cid Max Wedge Mopars. The big-inch engines
had thunderous low-end power, but my high-revving 302
with a 4.88:1 rear gear would just kill them because
they were all done at 5,800 rpm. My small-block had much
less torque and horsepower, but I could multiply the
power it had with a steeper gear ratio. The same
principle applies to racing a Pro Stock or a Top
Sportsman dragster. By turning more rpm, we can use a
greater gear ratio to produce more mechanical advantage
to accelerate the car.
There are limits to engine speed, of course.
Higher rpm increases parasitic losses from friction and
windage. The stability of the valvetrain also restricts
engine rpm. However, with the technology developed in
NASCAR and in Pro Stock, racers are learning how to
build engines that operate reliably at high rpm.
Research and development on valve materials, springs,
rocker arms, and pushrods are now being applied to
serious sportsman drag racing engines. In fact, I wish
that I had some of the parts that we now install in our
high-horsepower sportsman engines for our Pro Stock
program a few years ago!
While
increasing rpm is generally a good thing for a racing
engine, it also puts more responsibility on the owner. A
high-rpm combination requires more vigilance and more
maintenance than a low-rpm motor. It’s important to
check the valve lash frequently and to look for early
warning signs such as weak or broken valve springs.
Neglecting these parts in a high-rpm racing engine can
produce some very expensive problems.
Raising
an engine’s operating range also requires
complementary changes in the drivetrain and chassis. A
high-rpm sportsman engine really needs a high-stall
torque converter to realize its potential. With an
automatic transmission, the engine speed should ideally
drop 1,000 to 1,300 rpm after a gear change. For
example, if the converter stalls at 6,700 rpm, the
engine should be shifted at around 8,000 rpm. Shifting
this engine at 7,000 rpm would simply put the engine
back on the converter, causing the converter to operate
inefficiently and wasting horsepower by heating the
transmission fluid.
I’m excited about the emerging trend toward
fast sportsman drag racing. I enjoy working with
customers who want to go fast because it gives me an
opportunity to deliver the benefits of our Pro Stock
R&D to other racers. Not every racer wants or needs
a high-rpm engine, but if the goal is to have a fast
car, raising the redline is a proven approach.
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