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When
Galileo pointed his handmade telescope at the planets
and became the first human to behold Jupiter’s moons
and Saturn’s rings, he saw something that had been
invisible. Of course these moons and rings had existed
for millenia, but they were beyond human perception
until the invention of a device that could magnify the
faint images. Like Galileo’s telescope, tools such as
dynamometers, wet flow benches, and data recorders have
given drag racers the ability to “see” events that
would otherwise be imperceptible to human senses.
Recently
I had an opportunity to test valvetrain components on
Comp Cams’ Spintron, a 21st century tool that is as
advanced as Galileo’s spyglass was in the 1600s. A
Spintron resembles a dynamometer, but instead of a water
brake there is a powerful electric motor that spins the
test engine’s valvetrain at high speed. Outfitted with
lasers and high-speed video cameras, the Spintron gives
cam designers and engine builders the ability to observe
and analyze valvetrain components at high rpm.
This wasn’t my first experience with a spin
fixture. Years ago my late partner Buddy Morrison
constructed a spin fixture for our shop that employed a
hulking 460 cid Ford V-8 engine to spin the valvetrain
assembly in our test engines. A strobe light
synchronized to the engine rpm would “freeze” the
motion of the valve and spring. The instrumentation and
software that were available at the time weren’t
particularly user-friendly, but we did learn a
tremendous amount about how springs and valves behaved
under actual operating conditions. It was a little
disconcerting to see the valves continue to accelerate
over the nose of the cam and then free fall as the
springs slammed the lifters onto the cam lobe’s
closing ramp. Maybe that was more information than I
really wanted!
The Spintron can record the 1-inch valve lifts
that are now commonplace in Pro Stock engines, and the
software can distill the information to an
understandable format. I secretly hoped that we’d
discover some problems in our Pro Stock valvetrains that
we could easily cure and thereby improve performance. It
turned out that our valvetrain’s dynamics were
reasonably good. We weren’t suffering frequent
valvetrain failures, so the Spintron confirmed what I
already knew: We had a sound setup that wasn’t
overtaxing the components. On the other hand, I also
learned that perhaps we could push the limits with a
more aggressive camshaft design.
Like
the dyno, flow bench, data recorder and other tools of
engine development, a spin fixture reveals trends, not
ironclad answers. The most important information it
provides is the knowledge that the cam and valvetrain
components are mechanically capable of running to the
intended maximum speed. If the engine won’t rev up to
full speed on the dyno or the drag strip, then it’s
likely that the problem lies somewhere other than the
valvetrain.
A
spin fixture can lead you down a dead-end path if you
pursue smoothness at all costs. In my experience, an
extremely smooth profile is unlikely to win drag races.
It might be suitable for a NASCAR stock car engine or an
endurance racing application, but a cam usually needs to
move the valves more aggressively to win on the drag
strip. We don’t race for 500 miles, so our cams and
valvetrains can be closer to the edge.
Pushrods
are a hot topic among engine builders, and an area that
we investigated on the Spintron. There is a trend toward
pushrods with larger outside diameters and thicker
walls. In our Pro Stock engines, for example, we’re
using 7/16-inch O.D. pushrods with .165-inch wall
thickness. These pushrods would be overkill in a bracket
racing engine, but there are definitely gains to be made
by reducing pushrod deflection in all types of
competition engines.
No
pushrod, rocker arm or lifter is infinitely stiff. They
all bend and deflect to various degrees. The goal is to
limit this deflection to a reasonable level. A pushrod
that bends and rebounds under load will change the
effective cam timing at the valve, often in
unpredictable ways. All of the parts of the valvetrain
are inter-related, and the pushrod should not be a
spring in this complex system.
If
you’re a serious racer, you don’t necessarily need a
spin fixture to evaluate your engine. Valve springs are
excellent indicators of valvetrain performance. The
valve spring is like a canary in a coal mine; it will
usually signal a developing problem before a
catastrophic failure – but only if you heed the
warning signs. If you install a new cam profile that
knocks out 50 pounds of valve spring pressure on one
run, you probably have a problem.
Both
the Spintron and the dyno have convinced me that a valve
spring performs best when it runs in a certain
relationship with the cam lobe. Installed height and the
distance from coil bind are both critical. In the good
old days, we’d set up the valve springs at the
installed height that produced the seat pressure we
wanted, and then add a .030-inch or .060-inch shim when
they lost pressure. I now believe that’s the wrong
approach for a high-end racing engine. In a perfect
world, the spring should operate at its optimum position
from coil bind regardless of its pressure. Valve springs
are very complex components; evaluating a spring on
pressure alone is like choosing a cylinder head solely
on its airflow while ignoring velocity and
cross-sectional area.
The
advent of commercially available spin fixtures will
certainly accelerate the development of better cam
profiles and valvetrain components. Just as the science
of astronomy has progressed from Galileo’s spyglass to
the Hubble Space Telescope, new technology is helping
racers to see the invisible.
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