Tech Talk Article 22
"The Importance of Gas Ports"
by David Reher
Page 1

As seen in...

Vol. 42, Issue 12

       As Reher-Morrison Racing Engines has evolved over the years, I have seen the differences between Pro Stock and high-horsepower sportsman engines become less discernible. Once upon a time, there was a common belief that some parts were just too exotic for sportsman-type engines. When my friends and I built small-blocks in the back room of an auto parts store in 1972, we thought that roller cams and custom pistons were wildly sophisticated. Now, of course, such components are commonplace in every eliminator.

In previous columns I've written about the benefits that Pro-style cylinder heads and dry-sump oil systems bring to fast bracket and heads-up engines. My topic for this month's column is gas ports - two words that can strike fear in the hearts of bracket racers and sportsman engine builders.

For years we've heard that gas ports are too effective to use in bracket racing engines. We've been told that gas ports shorten ring life and wear out cylinder walls. But just as my teenage aversion to roller cams and California pistons was based on prejudice rather than facts, I have reexamined the myths and misconceptions about gas ports in sportsman engines. I've come to the conclusion that gas ports are essential for maximum performance in a high-horsepower engine.

First a definition for any non-gearheads who may have inadvertently stumbled onto this column: a gas port is a hole drilled from the piston deck (a vertical gas port) or from the top ring land (a horizontal gas port) to the rear of the top ring groove. The purpose of a gas port is to apply combustion pressure directly to the top ring, forcing the ring face firmly against the cylinder wall. The number, size, and location of gas ports vary with bore diameter, engine type, dome design, and the engine builder's personal preferences. A typical big-block piston, for example, has between 12 and 16 gas ports that range from .040 to .060-inch in diameter.

The fact is that all top rings rely on gas pressure to seal the cylinder on the compression, power, and exhaust strokes; static ring tension is primarily responsible for sealing on the intake stroke, when low pressure exists in the cylinder. In a piston without gas ports, the ring is pressurized by gases that work their way to the back of the ring through the clearance between the ring and its groove. Production pistons customarily have .002 to .004-inch side clearance to allow this pressurized gas to reach the cavity behind the ring. Gas ports pressurize the back of the ring directly, so the ring-to-groove clearance can be reduced significantly. Some clearance, of course, is still required to prevent micro-welding between the ring and piston; I recommend at least .0012-inch side clearance. Naturally, such tight clearances require precisely machined grooves 

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